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Construction Tools
As with any construction project, the tools you use really make a difference.
This website would not be complete if information regarding the tools
that should be considered.
Miscellaneous Tool Considerations
Electric vs Pneumatic Tools
There is a considerable amount of debate among Experimental Amateur Built
Aircraft builders over which is better, electric tools or pneumatic tools.
I have noticed a few things in discussions on this topic on the Lancair
Mail List. Those that are used to using pneumatic tools are frequently
unhappy with electric tools. Additionally, those that are used to electric
tools frequently do not feel comfortable with pneumatic. I also know that
new options have come available to those of us using electric tools in
recent years.
I personally have very limited experience with pneumatic tools, so I
cannot do an effective job of citing the strengths and weaknesses of both
sides. I know I have used electric, and I would have to spend a fair amount
of money to get into an adequate pneumatic setup. So... I am using electric
until I see signs that electric is not doing the job I need. I am not
pushing electric over pneumatic, I am just pointing out that I am not
qualified to make a good comparison.
I can offer some advantages I know of in using pneumatic tools. When
you compare a given tool type, a pneumatic tool frequently weighs less
and is smaller than an electric equivalent. With drills, this can be a
very handy benefit. I have found several cases where I had trouble getting
an electric drill with a drill bit chucked up in the area I needed to
drill a needed hole. This would be less of a problem with most pneumatic
drills. One alternative solution is to get an angle attachment for the
drill or get an angle drill.
In general, my recommendation is that if you are equipped for pneumatic,
you should stick with pneumatic, and if you are equipped for electric
you might want to stick with electric. As I proceed, I may very well change
my mind on this issue.
As a result of my orientation toward electric, most of the information
I provide here will be slanted toward electric power tools.
Essential Tools
There are several tools that have so much added value that I would say
they fall in the “Must Have” category. As I proceed through the process,
I will add those to this list. These tools are not listed in any planned
order.
Builder Note:
Epoxy Pump |
Previously I had listed an Epoxy 2 Part Ratio Pump as one of the
Essential Tools. I have since moved it to the Helpful Tools list.
I made this change for two reasons.
- There are several multi-part resins that are used in a Lancair
project. These different resins require different part ratio mixtures.
Since it is important to get the ratios correct with all of the
resins, an electronic scale would be essential to cover all of
the resins. A pump would be difficult to use for all of the resins
used in the project. Some of the resins (such as Hysol 9339) are
also too viscous to use in a pump. Therefore, some other reliable
means for accurately measuring the ratios is needed.
- It is important to regularly and frequently verify that the
ratios that the pump dispenses are accurate. An electronic scale
can easily be used to verify that the pump is dispensing the correct
ratios. An electronic scale can easily be recalibrated regularly
with calibration reference weights.
Given these two points, it became clear that the epoxy pump is
a very nice convenience tool that should be used with the epoxy
that is used most throughout the project, but an electronic scale
is essential to cover all of the resins, and as an accuracy validating
tool for the epoxy pump. Electronic scales can be quickly and easily
calibrated to insure they they are giving accurate readings.
As a result, I concluded that you can use an electronic scale without
an epoxy pump, but you cannot use an epoxy pump without a scale.
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Electronic Scale
With
epoxy resins, it is very important that you use the resin manufacturer's
recommended resin to hardener ratio. With some of the non-epoxy resins
used in fiberglassing applications (such as the polyester resins commonly
used in auto and marine fiberglassing), the resin to hardener ratio can
be adjusted to control cure rate. This must not be done when mixing
epoxy resins. Additionally, with aircraft construction, it is important
the builder maintain tight controls on ratio accuracy. A top-loading portable
electronic scale can be a good solution for this. There are several brands
and models to choose from. The selection criteria that Gary Hunter gives
composite aircraft builders includes:
- Displays Weight in Grams (ounces optional)
- 1 Gram Resolution/Readability
(1)
- +/-1 Gram Accuracy
- 400 to 2000 Gram Capacity (2)
- Has a Tare
Feature
- Has Auto-Shut-Off Feature
- Can Be Operated on Battery (and can give a low battery warning)
- Has a Removable Platform
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Scales with less precise Resolution/Readability
are not recommended because the possible percentage error for
the size epoxy batches that will likely be mixed for this purpose
can be unacceptably high. Scales with more precise Resolution/Readability
are perfectly acceptable. In fact, those that have to deal with
working in hotter areas will need to mix smaller epoxy batches.
You can use a scale with 0.1 gram Resolution/Readability
to maintain acceptable percentage error rates when mixing small
batches. The advantage would be that you could have more confidence
that you had ratios acceptably correct in smaller batches. From
the calculations I have run in a spreadsheet for a scale with
1 gram Resolution/Readability,
I cannot be confident that the ratio error is within acceptable
ranges for batch sizes smaller than 50 grams. The disadvantage
to scales with greater Resolution/Readability
is that they typically are more expensive. |
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You can go with a scale that has a maximum capacity that
is less than or greater than this range, but there are some
things to consider.
- The weight of the material being weighed + the weight
of the container holding the material must be within the
capacity rage. So for example, if you use a small Pyrex
dish for mixing your resin, and the dish weighs 200 grams,
a scale with a 200 gram limit would not have any additional
capacity for weighing resin material. The Tare
function does not effect the maximum capacity. The weight
of the container you mix your resin in will set the practical
limits for your minimum acceptable capacity. A scale with
a maximum of 1000 grams and up will likely give enough range
for most amateur built composite aircraft builders.
- Those that only intend to use the scale for measuring
epoxy multi-part ratios will likely never use most of a
2000 gram range. For example, the Technical Data Sheet for
Hysol 9339 explicitly states "Do not mix quantities
greater than 450 grams as dangerous heat buildup can occur
causing uncontrolled decomposition of the mixed adhesive".
In the interest of avoiding runaway exothermic reactions,
the vast majority of epoxy batches will in the 50 to 100
gram range. The advantage of greater maximum capacity would
be that the scale would be more useable for general purpose
weight measurement beyond aircraft construction. However,
given this consideration, there are limits to the "bigger
is better" logic. As the maximum capacity increases,
typically other characteristics of the scale begin to become
unacceptably large as well, such as Resolution/Readability,
Accuracy,
Linearity, Repeatability,
and price (assuming that the scale meets all of our needs).
For example, most of the 1000 gram to 2000 gram scales have
+/- 1 gram. When scale manufacturer publishes an accuracy
of +/- 1 gram accuracy. This means that the reported weight
could be off by as much as 1 gram for any weight amount
through out the scale's range. Scales that that have a capacity
of up to 4000 grams or 5000 grams frequently have an accuracy
of +/- 2 to 4 grams. At a possible worst case 2 gram error,
the smallest batch of Jeffco 1307LV that you could mix would
be about 122 grams if you wanted to be confident of having
no more than a 10% error rate. With +/- 1 gram accuracy
you can mix a batch as small as small as about 61 grams.
From the information I have been able to collect, the target
should be between 5% to 10%.
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Some of the brands I discovered that have candidates worth considering
include:
The
company (Michael
Engineering) that manufactures the epoxy pump that Lancair sells carries
two Ohaus scale models that are very good candidates. The Ohaus CS2000
has a 2000 gram limit, with a 1 gram readability. This makes a good all
purpose epoxy ratio scale. The other scale is the Ohaus SC4010, which
has a 400 gram limit, with a 0.1 gram readability. This would be a good
choice for those that have reason to regularly make smaller epoxy batches.
For example, those of us that live in hotter regions of the world. All
of the above brands have close functionally equivalent models.
Also, one website that I found particularly helpful for evaluating possible
solutions was Balances.com.
Some of the pages within that website that are of particular interest
include Portable
Top-Loading Balances (sorted by price), and the online Glossary.
Along with an electronic scale, it is helpful to get squeeze bottles
that have a small flip-top spout, are made of polyethylene plastic, and
hold about a pint or half a liter of fluid. I use the Rubbermail Servin'
Saver Squeeze Bottle #3933. I can fairly easily pour out controlled amounts
of both Part A and Part B. The small spout that the flip-top lid has helps
minimize the amount of CO2 that gets into the bottle and contributes to
hardener discoloration. These containers are only a few dollars each,
and can be found in local grocery stores. I dedicate one bottle for each
Part A and Part B of the resins I work with that are not too viscous.
Make sure you label each bottle so you do not get them confused.
"Pizza Cutters" for E-Glass Cloth
Although this tool is called a “Pizza Cutter”, it should not be confused
with the similar kitchen tool that is actually used for cutting pizza.
The blade for this cutter is a heavy duty circular razor blade. It is
VERY sharp, which is what is needed to cut the cloth without disturbing
the glass weave.
This tool may not seem important, but it really is essential for cutting
fiberglass cloth quickly and cleanly. Few things will work as effectively
as one of these cutters when cutting dry cloth ( before resin has been
applied to the cloth ) or wet cloth ( after the resin has been applied,
but before the resin has cured ). Anyone building a composite aircraft
will be cutting cloth dry, and cutting it again after it has been wetted
out. This is why it is actually a good idea to have one pizza cutter for
dry cuts, and one for wet cuts.
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NOTE: OLFA
rotary blades have 3 notches on the perimeter of the inner
hole. Dritz
blades have 2 notches. Most rotary cutter handles (such as
the ones from Lancair, Dritz,
OLFA &
Excel)
have a round axle, so they can use either blades.
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Lancair sells a cast aluminum cutter. Lancair sells the blades for the cutter
too. This tool is very similar to a rotary cloth cutter sold in stores that
carry supplies for sewing and quilting. As it turns out, the blades that
Lancair sells are the same model and brand that is frequently found in stores
that sell quilting supplies. The ones that I received from Lancair were
45 mm Dritz blades (
part number 1051 ). The two most common brands found in sewing and quilting
stores are Dritz and
OLFA. Most of the 45 mm
blades can be used with the Lancair cutter. The price for these blades at
most local quilting stores will typically be between $5 and $7 each. Lancair’s
price for the same blade is $3.75. You will be hard pressed to find a price
that will beat Lancair’s price for these blades. So while you are placing
an order with Lancair for other items, throw in a few blades if you think
you will need some replacements in the near future. If your spouse sews
or is in to quilting, order some for her/him too. If you find that you are
out of blades, and cannot wait to get replacements from Lancair, you know
that you can get them from a local source. I never would have imagined that
the markup for a product used for aircraft construction would be less than
the quilting markup for the same product. For that matter, I never would
have expected to find a quilting tool on the list of aircraft construction
tools. Life is full of surprises.
You can also buy rotary cutter handles from
local sewing or quilting sources. They typically are plastic, and are
not as heavy duty as the Lancair handles. Some are cheaper than Lancair’s
$20 cutter ( some as low as $9 ), and others are more expensive ( some
as high as $35 ). The rotary cutter handles that they carry are typically
capable of retracting the blade for safety reasons. This may be an appealing
feature for some builders, especially those that have young children.
The model number for the Dritz
handle that uses 45 mm blades is RS-45. OLFA
has two handles that use 45 mm blades. One of the handles typically costs
as much as the Lancair handle, but is plastic. Assuming you are considering
an alternate handle to save money, the only OLFA
handle that you would consider would likely be RTY-2/G.
ES builders Mike and Tammy Salzman introduced me to another possible handle.
This is the Excel Rotary Cutter from Excel Hobby Blades Corp. The part
number for this is 60011. This one comes with 2 blades, and you should
be able to find it for about $9. At that price point, and considering
the fact that the handle comes with two blades, the handle could be considered
a disposable rotary cutter tool.

The plastic handles are fine for making dry glass cuts. I would not recommend
using them for wet cuts. This is because epoxy resin will inevitably get
on the handle. The epoxy wont harm the handle, but the chemicals that
will likely be used to clean the resin off the handle will break down
the plastic the handle is made of. For this reason, I would recommend
using the Lancair cast aluminum cutter handle for at least the wet cuts.
Clamp Assortment
It is very important to have an assortment of clamps. Most of my clamps
are c-clamps in various sizes. My favorite source for c-clamps is Harbor
Freight. They are inexpensive, and they are better quality ( IMHO
) than what I have seen in Home
Depot, Lowe’s,
Sears, etc. Most of
my c-clamps are 6” clamps. I have some 8”, and some 3” clamps. Each time
I visit the local Harbor
Freight, I buy between 4 and 8 more clamps ( depending on if they
are on sale or not ). I am building this collection of clamps because
I will need quite a few of them when I close my wings. Builders typically
use clamps to hold the leading edge and trailing edge of the wings together
while the Hysol
resin cures.
I also have been using clamps more frequently in this project than I
ever have before in my life. I am finding that I can make many tasks easier
and more accurate by locking things in place with clamps.
Different
tasks actually lend themselves to different types of clamps. I have also
purchase several Quick
Grip clamps like the one pictured here You can get them in different
sizes. I don’t know that I can generate enough clamping force to make
these worthwhile for wing closing, but I am using these extensively for
many other purposes. Harbor
Freight also carries Quick
Grip product.
Another type of very useful clamping tools is the Vise-Grip
line of locking pliers and clamps. Vise-Grip tools can be adjusted for
pliers action, or to lock onto various sizes of materials with just the
right amount of pressure. Simply turn the adjusting screw to fit the work,
then squeeze the handles with one hand to lock. The tool stays adjusted
for repetitive use. This is particularly helpful when you need "someone
" to hold something, but no one is available to help. My particular
favorite are the locking
clamps with swivel pads. These are good for holding tapered work,
awkward fabricating jobs, and delicate projects without damaging the project's
surface. Soft pads are available, but sold separately. This comes in 6
different sizes. Harbor
Freight carries these tools, and sometimes put them on sale.

Plastic Spreaders
Plastic spreaders are a must for anyone building a composite aircraft.
I actually purchased three packages. Each
package has 3 spreaders ( 1 Small, 1 Medium, 1 Large ) as pictured here.
I purchased Bondo brand spreaders ( Part No. 357 ). Bondo brand is not
necessary, that is just what Home Depot had in stock ( these were in the
Paint section of the store ). Each package is only a few dollars. The
important thing to look for with this type of spreader is they are made
of polyethylene plastic. As with the Bondo spreaders, the package may
not indicate what they are made of, but should state something to the
effect of “Self-Cleaning - just flex and body filler pops off”.
They can do that because they are made of polyethylene plastic. There
are a few other items that you will want because they are made of polyethylene
plastic.
Electric Rotary Motor Tools
Electric rotary motor tools can be incredibly useful in aircraft building.
The most common brand of rotary motor tools is Dremel.
The
Dremel
MultiPro pictured here is really good for doing small detailed work.
Dremel sells a large
selection of different 1/8” bits that you can use for various jobs. Other
companies also sell bits that you can use with these tools. The potential
problem with these small Dremel
rotary motor tools is that, depending on how the tool is used, they can
get burned out fairly quickly. Fortunately, there are some higher powered
alternatives.
A few years ago, the RotoZip
tool hit the market. You could think of this as an industrial strength
Dremel. There
are several RotoZip
tool models available. The one pictured here is called the Revolution.
The advantage of this over the other models is that it can operate at
a few different speeds. Most of the models either are not variable speed
or have a very limited number of speed variations. Another feature that
RotoZip introduced
to the market was a saw blade that looked like an 1/8” drill bit. This
offered real advantages for those wanting to cut along curved lines, especially
when a sharp radius was involved. These tools can also use 1/4” bits.
One advantage with the RotoZip
brand is that there are more accessories available for this tool. Unfortunately,
most of the RotoZip
brand accessories are not interchangeable with the other brand equivalent
products on the market. Exceptions to this are the 1/8” and 1/4” bits
for cutting and grinding. I do not own a RotoZip,
so I cannot make a firsthand comparison on how it actually operates.
This year Dremel
has come out with a direct competitor to the RotoZip.
Dremel calls this
model the Advantage.
It looks very much like the RotoZip.
This
product is variable speed. Unlike most of the RotoZip
models, the variable speed range is continuous. Most of the RotoZip
models that allow you to vary the speed only let you do so at a limited
number of specific speeds. Both the handle and the depth gauge attachment
( which are included with the tool ) can be quickly and easily removed
as needed. Dremel
does not have as many accessories available specifically for the Advantage
yet, but I suspect that will change with a little time. My one complaint
about this product is the fact that the depth gauge does not support the
tool very rigidly. The gauge has far too much play in it to allow very
precise cuts. It is very fast and easy to remove, but I would rather it
hold the tool more rigidly.
Harbor Freight
has a low cost solution on the market. Harbor
Freight carries a low priced line of power tools called Chicago Electric
Power Tools. Generally I believe that a “cheap” tool costs more in the
long run because, my experience is that they do not last long. By the
time you replace them once or twice, you have paid more than if you had
bought a quality one in the first place. Typically I prefer brands such
as DeWalt, Porter-Cable,
Milwaukee, Ryobi,
Makita, etc. I generally
do not give Chicago Electric Power Tools much consideration. Harbor
Freight has the Chicago
Electric Cutout Tool pictured here. I decided to give this one a try
because I consider it a large Dremel motor tool. Even if it might not
be as heavy duty as a RotoZip
or Dremel Advantage,
it should be able to hold up through heavier duty jobs than the small
Dremel MultiPro.
It was on sale for $24.99, so if it only lasts through this project I
will be happy. I also like certain aspects of the depth guide on the end
of this tool. All of the other competing products I am aware of have a
depth gauge that only supports one side of the bit. This one has supports
on both sides which seems to provide sturdier support. Both sides had
an independent finger tighten bolt which further helped to make the depth
gauge sturdier. I considered this a nice complement to what I already
had. When I am cutting using a rotary saw blade, and I need to carefully
control depth, this is the rotary motor tool I use.
Rotary Motor Tool Accessories
Harbor Freight
sells numerous diamond tipped bits that are rugged enough to hold up to
the wear of grinding on fiberglass.
I purchased a 50 piece kit from Harbor
Freight that has a broad selection of different sized and shaped bits
that come in handy for this project. Harbor
Freight’s description for this kit is “50
PC. Diamond Mounted Point Set”, and the part number is 36252-2VGA.
This kit is $27.99. Most of the bits that Dremel
sells for their rotary motor tools are quickly dulled when used for grinding
fiberglass. I have been exceptionally pleased with the performance, durability,
and selection that this kit offers. The nice plastic box that they come
in ( as pictured here ) helps me keep them together and organized.
The kit above is good for grinding and shaping. Sometimes you need to
make fine controlled cuts. Most
of the cutting wheels that Dremel
sells wear away very quickly when cutting fiberglass. Harbor
Freight sells a kit that has 5 cutting wheels that last without wearing
down quickly at all. Harbor
Freight’s description for this package is “5
Piece Diamond Mini-Cutting Discs”, and the part number is 31501-6VGA.
This package is only $9.99.
Microstop Countersink & Stop Cutters
There are quite a few places on the ES where you have to countersink
rivet and screw holes so that the head of the fastener is flush with the
surrounding composite or aluminum surface. With the rivets, it really
is important to have the rivet head flush to a fairly close tolerance.
For example, it is very difficult to squeeze a rivet correctly if the
countersink hole is cut too deep. A microstop countersink tool can help
you cut accurate countersink recessed holes, while allowing you to cut
them quickly and consistently. For once, the precise method is the fastest
method (if you use this tool).
The tool has two parts. The main part is the microstop countersink cage
(pictured below - left). This is the part that you chuck up in your drill
(electric or pneumatic). This is also the part that controls the depth
of the countersink cut. The second part is the stop countersink cutter.
This is the bit that screws into the cage, and actually rotates to make
the countersink cut. This cutter should have a very short round-tipped
knob at the front which is the pilot. The pilot is a guide that fits in
the pre-drilled hole, and keeps the cutter centered, and makes the cutter
blades cut the material smoothly. Countersink cutters that do not have
a pilot (like the ones you will find in your local Home
Depot or Lowe's
) typically are very difficult to keep from jumping because they bite
too much material on one side. The resulting hole from a cutter that has
a pilot is perfectly round, and evenly spaced around the hole.
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Microstop Countersink Cage
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Stop Countersink Cutter
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The stop countersink cutters come in different sizes. According to Carsten
at Lancair, the sizes needed for a Lancair ES (all 100 degree cutters):
- #40 (for Rivets)
- #10 (for Screws)
- 1/4" (for Rivets)
This is not a tool you will find at your local Home
Depot or Lowe's.
In most cases, you will need to order this tool from a business that specializes
in aircraft tools, or a mail order aircraft supply company. I ordered
mine from the Avery
Tools website. Within hours, I had an e-mail confirmation that it
had shipped, and within a few days it arrived at my doorstep. They had
the best price I could find, and I got good service.
Safety Goggles
Wearing
eye protection is critical when you are working on several portions of
any composite aircraft. I have tried several different types so far. Most
of what I have tried have been more stylish goggles that look like sun
glasses without tinting. The problem I kept running into was that dust
from cutting and grinding would get airborne, drift around the goggles,
and then get into my eyes. Most of the closed in goggles were vented such
that dust would get behind them too. At Home
Depot I found a solution from MSA
Safety Works called “Splash Resistant Safety Goggles” (MSA SW Part
Number 00817698) that addresses this problem nicely. I feared that these
would have a lot of problems with fogging since they are closed. The package
says “Anti-Fog”. So far it has not been a problem. I sure would hate to
damage my vision, and loose my medical while I was building the airplane
I had been dreaming of for two decades.
Ear Muffs
Some
of the tools I am using make a lot of noise. The worst offender is the
Shop Vac. After using them, my ears would ring for quite some time. I
decided that this was not a good thing. I went to Home
Depot and picked up some noise protection ear muffs from MSA
Safety Works. They were pretty cheap, and will help me protect my
hearing. I had been using rubber ear plugs. The ear plugs certainly were
an improvement over no ear protection, but the MSA offer more protection.
Also, if someone approaches me while I have a tool running, it is more
obvious that I cannot hear them regardless of the tool noise.
Helpful Tools
There are some other tools that can be helpful, but you really can do
without them if you are trying to control costs. As I proceed through
the project, I will list them here.
Epoxy 2 Part Ratio Pump
Lancair
sells an epoxy pump that makes mixing the two part epoxy with the correct
ratio of Part A to Part B so much faster and easier. The Lancair catalog
lists that pump as the “Jeffco Epoxy Pump”. The actual pump I received
from Lancair was from Michael
Engineering, and their product name for this tool is the “Sticky-Stuff
Dispenser”. The pump has two reservoirs that look like Tupperware containers.
The smaller reservoir is for the hardener, and the larger reservoir is
for the epoxy resin. Both reservoirs have a sealed top that helps keep
foreign particles ( such as dust ) out of the resin, and helps keep the
fumes in. If you choose not to go with this tool, you would need to manually
meter out the two parts, using a scale to get the ratios correct. With
the epoxy ratio pump, you fill up the reservoirs with the the epoxy material,
and each time you pump the pump lever, the appropriate amounts of Part
A and Part B come out of the dispenser tubes on the upstroke. This pump
is not cheap, but I have been very glad I went ahead and purchased it.
It is also important to point out that it is a very good idea to regularly
verify that the pump is dispensing the correct ratios. This verification
can be done with an electronic scale.
Metal parts in this pump will cause hardener discoloration problems unless
special stainless steel alternative parts are installed. The kit that
contains those items (part # SS3-SSA) is available through Michael
Engineering, Inc.. The kit contains a stainless steel check valve
replacement (which replaces the valve at the bottom of the hardener reservoir),
a rubber gasket (that goes between hardener reservoir and the hardener
pump body), and a stainless steel exhaust ball (which is installed inside
the hardener pump body).
Drill Press
I had been told, that a drill press was a very desirable tool to have
while building an airplane. Lancair also suggests that this is a desirable
tool to have. It had seemed to me that so many of the holes I would be
drilling would be in-place somewhere on the airframe, and putting a wing
or the fuselage on a drill press would not be possible. I decided to proceed
without a drill press, and just make a point to ask myself “Would a drill
press help me here?” every time I picked up my handheld drill. I did find
that there were many times were the answer was “YES!”. Additionally, I
could see some situations coming down the road where being able to use
a drill press would be important. So... I now have a drill press, and
would recommend one to other builders. I purchased a bench-top drill press.
We will see if I ever encounter situations where I wish I had gotten a
larger floor unit.
So that the drill press would not take up what little bench-top space
I had, I built a small platform into the garage wall just for the drill
press. I also used a 24” segment of 3/4” MDF shelf material to bolt onto
the drill press table. This helps make the table much larger which makes
it easier to hold larger objects flat while drilling. It also makes it
easier to clamp objects, or alignment stops in place. I use the drill
press far more than I anticipated, and find it helpful enough, I am very
tempted to move this tool to the Essential Tools list above.
Bench-Top Belt/Disc Sender
Using
the logic “If a 1” belt sander would be good, a 4” belt sander would be
better.”, I had intended to get a 4” belt with 6” disc sender. One case
in which the 1” belt is better is when you want to use it on an edge that
is on the inside of a concave curve. In this case, the 4” belt will be
too wide. In most other cases, there is not a lot of difference other
than a 4” inch belt would help finish sanding a straight edge faster.
There is a Sears Craftsman Belt/Disc Sander that has a 2" belt (Mfr.
Model
#21528) that also has an 8" disc. This seems like an ideal size.
The only drawback to the sander is that the 2" belts are not common.
You may only be able to get them from Sears.
Lancair Acetone Dispenser
When
epoxy resin is applied to an existing surface, it is important that the
epoxy bond to the surface will not delaminate at some later date. This
is especially important in aircraft construction. There are two main things
that are done to make sure delamination does not occur. One is that the
surface is roughened with some sort of abrasive material such as sand
paper. The second is that the surface is cleaned with something that will
chemically clean the surface and then completely evaporate without leaving
any form of residue. The chemical of choice used to be Methylene Chloride
( MC ). Due to numerous health hazards associated with using MC, some
have questioned the overall merit of using MC. Lancair now recommends
that builders use acetone instead. This chemical has substantially fewer
health risks, but acetone is very flammable. As a result, it is good to
have a dispenser that helps you minimize the fumes. I believe that this
dispenser helps reduce this risk, and makes it much easier to work with
the acetone. This dispenser is not cheap, but I chose to purchase mine
for safety reasons.
A small amount of acetone is dispensed from the top of the container
when the bottle is turned upside down and the top is pushed. The top is
spring loaded so it automatically closed when you release pressure on
the top.
Nite Ize Fiber Optic Flashlight Adapters
The Nite Ize
Fiber Optic Adapters are handy when you want to visually inspect small
or enclosed places. Nit Ize sells different lengths of Fiber Optic Adapters.
For AA flashlights, the length choices are 7” and 20”. In most cases,
the 7” length is sufficient. From time to time, the 20” length is nice
to have. They are inexpensive, so I have gotten both. I found the 7” adapter
at Home Depot. I found the 20” adapter in a local sporting goods store.
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